Crystallization & Filtration System
-
The SR500-FK is engineered to simplify crystallization workflows by combining chemical reaction, crystal formation, solid-liquid separation, and mother liquor recovery within a single integrated platform. The built-in filter plate eliminates the need for transferring material between separate vessels, minimizing contamination risk and improving product yield.
-
Designed for chemical, pharmaceutical, fine chemical, and materials processing applications, the system utilizes a jacketed stainless steel vessel with an insulation layer for precise heating and cooling control. A dedicated collection vessel beside the filter section enables efficient filtrate recovery under vacuum conditions, improving process efficiency and reducing solvent consumption.
-
Constructed from corrosion-resistant SUS304 stainless steel and premium sealing materials including PTFE, FFKM, and PPL, the SR500-FK delivers excellent chemical compatibility, reliable sealing performance, and long-term durability in demanding process environments.
Reactor volume
Working Temp. Range
Working Pressure Range
5 - 500 L
-20 / +220 ° C
-0.1 / 0.5 Mpa
Key Features
Integrated Crystallization & Filtration
Equipped with a movable 50 μm stainless steel filter plate for efficient solid-liquid separation, enabling easy operation and discharge while eliminating the need for additional filtration equipment
Heavy-Duty Construction
Manufactured from SUS304 wetted parts and polished internal surfaces for excellent corrosion resistance, durability, and cleanability
Precision Thermal Control
The jacketed vessel with insulation layer enables accurate heating and cooling through external thermal circulators, ensuring stable crystallization conditions and improved crystal quality
Flexible Customization
Available with different vessel size, explosion-proof motors, custom agitators, larger discharge valves to suit specific process applications
Enhanced Mechanical Sealing
Robust mechanical sealing delivers reliable vacuum and pressure retention while preventing leakage and ensuring stable long-term operation
Turnkey Process Integration
A complete reaction system with chillers, heaters, heating-cooling circulators and vacuum pumps, tailored to specific process requirements
Crystallization Methods
Recrystallization / Cooling Crystallization
Crystal formation through temperature-controlled solubility reduction
Evaporative Crystallization
Crystal formation through solvent evaporation and supersaturation generation
Technical Specifications
Nominal volume (L) | 5 | 10 | 20 | 30 | ||
Heating area (㎡) | 0.20 | 0.32 | 0.50 | 0.65 | ||
Condensation area (㎡) | 0.1 | 0.1 | 0.1 | 0.2 | ||
Filter pore size (μm) | 50 | 50 | 50 | 50 | ||
Stirring speed (rpm) | 20~500 | 20~500 | 20~500 | 20~500 |
Nominal volume (L) | 50 | 100 | 150 | 200 | 300 | 500 |
Heating area (㎡) | 0.91 | 1.45 | 1.87 | 2.27 | 2.02 | 2.90 |
Condensation area (㎡) | 0.2 | 0.3 | 0.5 | 0.5 | 0.5 | 1.0 |
Filter pore size (μm) | 50 | 50 | 50 | 50 | 50 | 50 |
Stirring speed (rpm) | 20~550 | 20~550 | 20~550 | 20~550 | 20~550 | 20~550 |
Upgrade Options
-
Sight Glass
-
Insulation Layer
-
Customized Vessel Lid
-
Weighing Module [Mettler Toledo]
-
Tank Lid Lifting
-
Surface Treatment: Mirror Polishing, Electrolysis, Passivation, etc.
-
Material: SUS316L, Duplex 2205, Super Duplex 2507, Hastelloy® C-276, etc.
-
Pneumatic Motor
-
High-torque, High-speed Motor Upgrade
-
Magnetic Drive
-
Liquid Level Detection
-
Online Detection and Control
-
High Temperature Version (300℃)
-
Low Temperature Version (-80℃)
-
CIP Cleaning Station
-
PLC+ Color Touch Screen Control System
-
Bursting Disc
-
IQ/OQ Documents
-
Certification (CSA/ATEX/IECEx/UL)
Industries & Applications
Pharmaceutical
API synthesis, intermediate processing, and formulation R&D under strict cGMP and containment requirements
Plant Extraction
Solvent extraction, botanical concentration, and purification workflows with full solvent recovery capability
Chemical Synthesis
Process chemistry, reaction development, catalytic reactions, and scale-up from lab bench to pilot plant
Food, Beverage & Cosmetics
Ingredient processing, mixing, emulsification, fermentation support, and flavor compound development at process scale
Materials Science
Polymer synthesis, coating formulation, and advanced materials R&D processes.
Agrochemical
Pesticide synthesis, herbicide development, and plant protection compound formulation and pilot testing
Frequently Asked Questions