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Bio-fermentation Turnkey Solution

Bring Your Product from Lab to Market

Lab1st bioreactor systems cover a wide volume ranging from 0.5mL to 120 tons. Standards bioreactors enjoy faster lead time and meet customers' basic needs. As business grows,  the requirements for bioreactor system will become more complicated. Lab1st is capable of providing cutting-edge and tailor-made bioreactor system for your fermentation needs. 

Customization Capability

The fermentation requirements of each project differ in applications. Apart from standard bioreactors, Lab1st supports various customization needs like size, sensors, air supply, flow meter and so on.
 
Based on different requirements, we also provide tailor-made auxiliary  equipment like freeze dryer, autoclave, shaking incubator etc. 

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Excellent Service

Customers' demands are put into first priority in Lab1st. For each project, professional engineers and sales always stand by to help with suggestions and assistance both in pre-sales and after-sales.

 

On-site installation and maintenance are available. Warranty is one year, and free replacement of some accessories is also provided.

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Quality But Affordable

Lab1st never cut corners on the machine quality. A great amount of money and manpower is invested in product R&D every year. All the electronic components, sensors or pumps come from famous brand like ABB, Watson-Marlow to ensure long lifespan.

But thanks to the geographical advantage, we have cheaper labor and lower operating cost, so our machine is more cost-effective compared with other brands. 

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Latest Project

This project is for microbial fermentation and located in Sweden. The total volume is 2.5 tons. From inquiry to completion of the whole project, Lab1st ensures every step goes on as customer expects.  There are more barriers for cross-national project, but the efforts paid off. Now the machine runs very well in Sweden. Below are our basic steps of the whole project.

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Project Discussion >>>

 

In the early stage, our sales and engineering teams had many phone calls and video conferences with our clients to discuss every detail. After confirming their requirements, our senior engineer team started to make electrical schematic diagram, PID drawings, 3D drawings, layouts and mechanical drawings .

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Production >>>

In this project, it includes 2 sets 1000L bioreactors, 1 set 500L bioreactor and other necessary accessories.

It only took took 3 months to finish the production. Every detail like polishing and wileding is meticulously crafted by our senior workers.

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Quality Control >>>

 

Before delivery, Lab1st will carry out strict quality control over each machine including tank flaw X-ray detection, air tightness testing, sensors testing, sterilization procedure test and so forth. Furthermore, we also have relevant patents and provide related documents like, IQ, OQ, PQ, SAT, FAT…

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Shipping >>>

 

Before shipping, each item will be carefully packed in cartons and wooden cases with bubble bag, pearl foam board stretch films and others. We also provide various shipping methods like air shipping, rail transport and sea shipping. This project was shipped to Sweden by sea, around 2 months.

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Assembly >>>

 

For such complex machine like           bioreactor system, engineers with   professional experience are required. We not only provide complete online installation support such as installation instructions and installation videos, but also on-site installation services.

In this project, our installation and commissioning team flew to Sweden to assist our clients install the machine.

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Completion >>>

 

After several times of testing, the machine runs very well at the first trial run, which is also the best result of each project. However, bringing a product from lab to market is a long-term project, Lab1st is always willing to do everything we can to assist our client to achieve this result.

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More Projects

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Agricultural Project
40 tons (Zhejiang, China)

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Combined lactic Acid Project
Industrialization Production

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Escherichia Coli Project
6 tons (Slovenia)

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Jiujiang Project
Famous Fermentation Enterprise

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Probiotics Project
20 tons (Jiangsu, China)

Probiotics Project 2
1.5 tons (Tomsk, Russia)

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Auxiliary Equipment

For different applications, the auxiliary equipment differs. To save you cost and energy, Lab1st has developed a wide variety of equipment from dryers, evaporators, sterilizers, incubators to temperature control units, and the product list is still growing. Below are some machine you may need.

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Freeze Dryer

Steam Generator

CIP Station

Autoclave

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